Precision CNC Milling Services for Custom Components
Delivering High-Accuracy Milled Parts for Diverse Industries with Advanced Milling Technology.
What is CNC Milling?
Definition of CNC Milling:
CNC milling involves the use of rotary cutters to precisely remove material from a workpiece, enabling the creation of complex shapes and features.
Key Features of CNC Milling:
- Ideal for creating parts with complex geometries, angled shapes, and intricate details.
- Applicable for both prototyping and large-scale production.
- Provides excellent surface finishes and dimensional accuracy.
Our CNC Milling Manufacture
At Batnon, our CNC milling services are designed to deliver precision and reliability for complex parts across industries. Whether it’s intricate custom CNC milling for metal components or high-accuracy solutions for specialty materials, we provide tailored results that meet your exact specifications with unmatched quality and efficiency.
CNC Milling Capabilities at Batnon
Part Sizes:
- Support for small to medium-sized components.
- Provide specific dimensions, maximum XYZ dimensions: 1200mm x 1000mm x 500mm.
Materials Supported:
- Include metals, plastics, and specialty materials:
- Metals: Aluminum, Stainless Steel, Brass, Copper, Titanium, Tool Steel, etc.
- Plastics: ABS, POM, Nylon, PEEK, etc.
Complex Features:
- Ability to create slots, pockets, threads, and complex 3D surfaces.
Tolerance Levels:
- High precision tolerances achievable, ±0.002mm.
Advantages of Batnon's CNC Milling Services
Advanced Technology:
- Equipped with state-of-the-art milling machines for high-precision results.
Customization:
- Flexibility to produce one-off prototypes or mass production runs.
Efficiency:
- Faster production with automated multi-axis milling machines.
Quality Assurance:
- ISO-certified processes with rigorous quality checks at every stage.
Surface Finishes:
- Ability to achieve smooth surfaces, deburring, and custom finishes for aesthetics or functionality.
Industries Served
- Aerospace
Delivering pon-recisiengineered components with tight tolerances for critical applications like turbine parts, brackets, and structural elements in aircraft.
- Automotive
Producing high-performance parts such as engine components, transmission housings, and custom prototypes for enhanced vehicle functionality and durability.
- Automation
Crafting precision-machined parts for automation systems, ensuring seamless integration and reliable operation in high-tech manufacturing environments.
- Robotics
Manufacturing custom robot parts, including frames, arms, and joints, to meet the high precision and strength requirements of modern robotics.
- Medical Devices
Providing high-accuracy milling for surgical tools, implants, and device components, adhering to stringent medical standards for safety and quality.
- Electronics
Producing intricate housings, PCB enclosures, and connectors with superior precision to support the growing demand for compact and efficient electronic devices.
- Industrial Equipment
Supplying robust, machined components for heavy-duty equipment, ensuring durability and performance in demanding industrial applications.
- Consumers
Creating customized and aesthetically pleasing parts for consumer goods, combining functionality with exceptional design.
- Machinery
Delivering high-quality components for machinery, including gears, shafts, and fixtures, optimized for performance and longevity.
- Aircraft
Specializing in high-precision parts for aircraft, including wing sections, control mechanisms, and critical structural components, ensuring safety and performance.
Materials
Metals:
Aluminum (6061, 7075, etc.) – Lightweight, corrosion-resistant, and versatile.
Stainless Steel (304, 316, 410, etc.) – Durable, strong, and corrosion-resistant.
Tool Steel – Ideal for high-strength tools, molds, and dies.
Spring Steel – Excellent elasticity and fatigue resistance.
Carbon Steel – High strength and excellent machinability.
Titanium – High strength-to-weight ratio, ideal for aerospace and medical.
Brass – Good electrical conductivity and corrosion resistance.
Copper – Excellent thermal and electrical conductivity.
Magnesium – Extremely lightweight and high machinability for automotive and aerospace applications.
Tungsten – Extremely dense, hard, and heat-resistant for specialized applications.
Invar – Exceptional dimensional stability with minimal thermal expansion, ideal for precision instruments and aerospace applications.
Kovar – Excellent thermal expansion compatibility with glass and ceramics, perfect for hermetic seals in electronic and optical components.
Plastics:
Acrylic
Delrin
Garolite G-10
HDPE
РЕЕК
Polycarbonate
Polypropylene
PPS
PTFE
PVC
Torlon UHMW
Ultem
Other Specialty Materials:
NBR Nitrile, silicone, rubber, Engineering Plastics.
Material Recommendations:
Aerospace & Medical: Use Titanium, Stainless Steel, or PEEK for strength and precision.
Automotive & Industrial: Aluminum, Carbon Steel for balance of cost and performance.
Electronics: Copper and Brass for electrical conductivity.
Prototyping: ABS, Nylon, or Aluminum for cost-efficiency and fast production.
Tolerances
- Standard Tolerance: ± 0.01 mm (typical)
- High Precision: Down to ±0.000039″ / ±0.001mm, achievable based on customer requirements.
Tolerances Matter
“In industries like aerospace, medical devices, and automotive, even minor deviations in tolerances can lead to functional failures or poor part fit. At Batnon, we ensure every part meets exact specifications through our advanced multi-axis CNC machining technology.”
Surface Finishes
- As-Machined: Smooth, standard finish directly from the CNC process.
- Polished: Reflective, glossy surface.
- Anodizing: Enhances corrosion resistance and aesthetics (available in multiple colors).
- Powder Coating: Durable finish for wear resistance.
- Sandblasting: Uniform matte surface.
- Plating: Nickel, zinc, or chrome plating for functional or decorative purposes
- Galvanizing:Zinc coating applied to steel or iron parts for enhanced corrosion resistance and durability, ideal for outdoor or industrial applications.
- Electrophoresis: A uniform, electrically-applied coating that enhances corrosion resistance and provides a smooth, durable surface finish, suitable for decorative or functional purposes.
- Tumbling: A finishing process that smooths and polishes parts by gently rotating them with abrasive media, ideal for removing sharp edges and achieving a uniform matte or polished finish.
Case Study
Project Requirement:
A leading electronics manufacturer approached Batnon with a request for a custom aluminum milling project. They needed a lightweight yet durable aluminum enclosure for a new PCB-based product. The enclosure had to feature intricate internal cavities for component placement, tight tolerances of ±0.01mm, and a smooth anodized finish for both aesthetics and protection. The client also required a production batch of 500 units delivered within 15 days to meet their product launch timeline.
Challenges
- Intricate Design: The aluminum enclosure featured delicate slots and thin walls that demanded precision during the pcb milling process.
- Material Sensitivity: Machining aluminum required careful handling to avoid warping or surface imperfections.
- Tight Deadline: The project had to balance accuracy with a fast turnaround time.
Our Solution:
- Successfully delivered 500 units of the aluminum enclosure two days ahead of schedule.
- Achieved flawless anodized finishes with no surface defects, enhancing the product’s aesthetic appeal and durability.
- Reduced assembly time for the client by providing precision-machined parts that fit perfectly with the PCB components.
Results:
- Precision Achieved: Maintained a dimensional accuracy of ±0.005mm across all critical points, ensuring perfect alignment with other components during assembly.
- Lightweight and Durable: The frame weighed 15% less than traditional designs while maintaining superior strength.
- On-Time Delivery: Completed production within 12 days, ahead of the client’s 15-day deadline.
Client Feedback:
“Batnon’s expertise in custom CNC milling allowed us to bring our product to market faster without compromising on quality. Their attention to detail and commitment to deadlines truly set them apart.”
— PM, Electronics Client
Impact:
This project reinforced Batnon’s reputation as a trusted CNC milling partner for high-precision, time-sensitive projects, particularly in the robotics and automation industries.
Quality Control
Inspection Tools:
- 3D Coordinate Measuring Machines (CMM).
- Laser scanners for dimensional verification.
Processes:
- 100% inspection for critical dimensions.
- Comprehensive testing for strength, surface finish, and material integrity.
Need a specific material or precision tolerance?
Our experts will tailor solutions to meet your requirements
FAQs
What materials can you mill?
“We can mill metals like aluminum, stainless steel, titanium, etc., as well as engineering plastics.”
What’s the maximum part size for CNC milling?
“Our machines can handle parts up to 1000mm x 500mm x 400mm.”
How fast can I get my order?
“Depending on complexity, prototypes can be delivered in as little as 7 days.”
Fast Quote Within 12 Hours!
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