Our Swiss CNC Turning
Batnon specializes in Swiss CNC turning, a cutting-edge manufacturing process ideal for producing high-precision, small, and intricate parts. Using advanced Swiss-type machines, we deliver unparalleled precision, repeatability, and efficiency for components that demand exceptional quality.
Overview on Our Swiss CNC Turning
Swiss CNC turning is a specialized method where the workpiece is supported near the cutting tool, enabling high precision for long, slender, and small-diameter parts. At Batnon, our Swiss lathe machining capabilities are optimized for complex geometries, ensuring superior quality and performance for every project.
Our Swiss Turning Capabilities
Key Features of Our Swiss CNC Turning Services
- Extreme Precision: Achieving tolerances as tight as ±0.002mm for intricate components.
- Part Size: Ideal for small parts, typically under 20mm in diameter, with lengths up to 200mm.
- Advanced Machines: Utilizing industry-leading Tsugami CNC turning equipment for complex part geometries.
- Efficiency: Supports high-volume production runs with consistent quality.
Special Features
- Live tooling for simultaneous operations, reducing production time.
- Secondary processes like threading, drilling, and slotting integrated into a single setup.
Advantages of Choosing Batnon for Swiss CNC Turning
Batnon’s Swiss CNC turning services offer unmatched precision, efficiency, and versatility, making them the ideal choice for intricate and high-performance components. Here are the key advantages:
1. Exceptional Precision
Swiss-type machines hold the workpiece close to the cutting tool, reducing deflection and achieving tolerances as tight as ±0.002mm. This makes it perfect for custom Swiss turned parts requiring extreme accuracy.
2. Superior Finish Quality
Swiss CNC turning produces parts with smooth surface finishes, reducing the need for secondary processes. This ensures both functional reliability and an aesthetically pleasing appearance.
3. Efficiency in Complex Geometries
Swiss machines can handle intricate designs, including threaded parts, grooves, and multi-diameter features, in a single setup. This capability minimizes errors and accelerates production timelines.
4. High-Volume Production
The advanced capabilities of our Swiss lathe machining allow us to efficiently produce large quantities of small, precision components with consistent quality.
5. Reduced Setup Time
Swiss machines are optimized for quick turn CNC machining, combining multiple processes such as drilling, threading, and cutting into one operation. This reduces setup time and enhances productivity.
6. Material Versatility
Our Swiss turning capabilities support a wide range of materials, from stainless steel and titanium to high-performance plastics like PEEK. This versatility ensures compatibility with various industries and applications.
7. Cost-Effectiveness
By integrating multiple operations into a single machine setup, Swiss CNC turning reduces labor costs and machining time, providing a cost-effective solution for complex parts.
Industries Served
- Automobile
We produce custom Swiss turned parts such as precision shafts, bushings, and connectors for modern vehicles, ensuring durability and seamless integration into automotive systems.
- Automation
Our Swiss lathe machining expertise delivers high-precision components like actuators, couplings, and drive shafts, enabling efficient and reliable automation systems.
- Medical
We specialize in producing intricate parts such as surgical instruments, dental implants, and precision fittings that meet stringent medical standards for safety and performance.
- Energy
Batnon provides durable and high-precision components for turbines, valves, and connectors, supporting renewable energy systems and traditional power solutions.
- Robotics
Our Swiss CNC turning capabilities create small yet precise parts like joints, pins, and custom connectors essential for robotics systems, ensuring optimal functionality and precision.
- Electrical
We manufacture precision components such as connectors, housings, and terminals for electrical applications, ensuring performance and reliability in high-demand environments.
- Aerospace
Batnon’s Swiss type turning services craft lightweight and high-strength parts, including fasteners and intricate fittings, for critical aerospace applications requiring extreme precision.
- Consumers
We produce aesthetically appealing and highly functional components for consumer products, including home appliances, personal electronics, and custom-designed items.
- Food and Beverage
Our precision-machined components for food processing equipment ensure hygiene, corrosion resistance, and durability, meeting industry standards for safety and quality.
- Electronics
We deliver compact and precise parts such as pins, connectors, and housings for electronic devices, supporting the growing demand for miniaturized, high-performance components.
- Printing
Batnon produces custom rollers, precision gears, and fittings for printing machinery, ensuring high reliability and operational efficiency.
- Machinery and Equipment
Our Swiss CNC turning services support heavy-duty industrial machinery by providing high-quality parts like shafts, couplings, and bushings.
- Aircraft
We manufacture precision-engineered components like spindles, fasteners, and custom parts for aircraft systems, ensuring performance and safety under demanding conditions.
Applications of Swiss CNC Turning
Choosing the right manufacturing partner for Swiss CNC turning can make all the difference. Our team of experts is here to guide you through material selection, design optimization, and production planning to ensure your project’s success.
Materials
We work with a wide range of materials, including:
- Metals: Stainless steel, aluminum, titanium, brass, copper, and tool steel.
- Plastics: PEEK, Delrin (POM), Nylon, and other engineering-grade materials.
- Specialty Alloys: Inconel, Hastelloy, and other heat- and corrosion-resistant materials.
Tolerances
- Standard Tolerance: ± 0.01 mm (typical)
- High Precision: Down to ±0.000039″ / ±0.001mm, achievable based on customer requirements.
Tolerances Matter
“In industries like aerospace, medical devices, and automotive, even minor deviations in tolerances can lead to functional failures or poor part fit. At Batnon, we ensure every part meets exact specifications through our advanced multi-axis CNC machining technology.”
Surface Finishes
- As-Machined: Smooth, standard finish directly from the CNC process.
- Polished: Reflective, glossy surface.
- Anodizing: Enhances corrosion resistance and aesthetics (available in multiple colors).
- Powder Coating: Durable finish for wear resistance.
- Sandblasting: Uniform matte surface.
- Plating: Nickel, zinc, or chrome plating for functional or decorative purposes
- Galvanizing:Zinc coating applied to steel or iron parts for enhanced corrosion resistance and durability, ideal for outdoor or industrial applications.
- Electrophoresis: A uniform, electrically-applied coating that enhances corrosion resistance and provides a smooth, durable surface finish, suitable for decorative or functional purposes.
- Tumbling: A finishing process that smooths and polishes parts by gently rotating them with abrasive media, ideal for removing sharp edges and achieving a uniform matte or polished finish.
Quality Control
Inspection Tools:
- 3D Coordinate Measuring Machines (CMM).
- Laser scanners for dimensional verification.
Processes:
- 100% inspection for critical dimensions.
- Comprehensive testing for strength, surface finish, and material integrity.
Certifications:
- ISO-compliant processes for guaranteed reliability.
Case Study
Project Requirement:
A medical device manufacturer needed custom Swiss turned parts for an advanced electronics assembly. The parts required tight tolerances of ±0.002mm, smooth finishes, and compatibility with delicate medical-grade materials.
Our Solution:
- Leveraged Tsugami CNC turning technology to produce connectors with intricate threading and high dimensional accuracy.
- Delivered 10,000 units within 15 days, ensuring consistent quality and timely delivery.
Results:
The client successfully integrated the connectors into their device, reducing assembly time and improving overall product reliability.
Client Feedback:
The client praised the part’s exceptional quality and early delivery, enabling them to successfully integrate it into their robotics system and launch on time.
Impact:
This project reinforced Batnon’s reputation as a trusted CNC milling partner for high-precision, time-sensitive projects, particularly in the robotics and automation industries.
FAQs
1. What is Swiss CNC turning best suited for?
Swiss CNC turning is ideal for producing small, slender, and highly intricate parts with extreme precision, such as pins, screws, and connectors.
2. What’s the difference between Swiss CNC turning and standard CNC turning?
Unlike standard CNC turning, Swiss type turning supports the workpiece close to the cutting tool, providing better stability and precision for smaller components.
3. What materials can be used in Swiss CNC turning?
We work with a variety of materials, including stainless steel, aluminum, titanium, and engineering plastics like PEEK and Delrin.
4. What are the tolerances achievable with your Swiss CNC turning services?
We can achieve tolerances as tight as ±0.002mm, ensuring high precision for demanding applications.
5. Can you handle high-volume production?
Yes, our Swiss lathe machining capabilities are designed for both small-scale prototypes and large-scale production runs.
6. How quickly can parts be delivered?
With our streamlined processes and advanced machines, we can deliver parts in as little as 7–10 days for urgent projects.
Ready to elevate your project with our precision CNC machining services?